Our ultimate goal is client's satisfaction by providing superior quality products at the most reasonable prices. Quality is the lifeline of our business, hence its assurance is imbibed in our products. Every process in our unit passes through the hands of experts and there is no room for compromise on any front of quality. The finishing of our products is undisputable and the better prices make them the best possible deal available in the market to grab.
Our infrastructural set up is one of the biggest strength in achieving our desired results. The perfect amalgamation of the state of the art machinery and our team of highly qualified professionals enables our products to drag the reluctant clientelle into the deal. We keep on upgrading our machinery regularly giving us an edge over our competitors. Apart from upgradation of machinery, we have our R&D department that regularly keeps a vigil on the technological aspect. Our strong equation between the machines and workforce helps us to well adapt and flourish our imagination with the engineering giving birth to a product unanimously desired by each of our valued clients
Process Flow Chart
1. Incoming Material Inspection : All incoming materials from different sources has to undergo inspection and testing as per inspection plan before it goes to stores. Raw material incoming from the approved steel mills are kept in the stock yard and 100% visual examination is done. Chemical, metallurgical and physical testing is also carried out as per the control plan or as per customer's requirements. After approval of the material in the laboratory, colour code is given to each and every bar as per the material grade. Physical testing e.g. upset test, step turn test, tensile test, Impact test, macro etching is also carried out if required.
2. Process Inspection :
Inspection is carried out at every stage of production at different stages e.g. Die Shop, Cutting Shop, Forge Shop, Heat Treatment Shop. Each shop or processing department has its own inspection plan to satisfy the customers' needs depending upon the experience.
3. Die Shop :
Dies once ready are checked thoroughly by plaster cast before release for production and inspection reports are kept in file for reference.
4. Cutting Shop :
All the cut pieces are weighed as per cut weight and stacked separately as per the grade with proper colour code.
5. Forge Shop :
Furnace Temperature is controlled by the temperature controller which is provided in each furnace, hot inspection in done at regular intervals and 100% visual inspection is done after forging.
6. Heat Treatment :
Normalizing, Annealing, Tempering, Solution Annealing, Isothermal Annealing is done as required. Heat treatment furnaces are equipped with temperature controller with graph recorder. Samples are drawn from each batch, from different locations, and then hardness is checked as per relevant standards or as per customer requirement. All care is taken to control the hardness within a navigation of hardness from piece to piece up to 10 BHN.
7. Final Inspection :
All the forged parts are finally shot blasted and following inspections are carried out as per plan.